Manufacturing Assembly and Testing Facility

Keynes Controls - Located In Reading, UK

Welcome to Keynes Controls' state-of-the-art Manufacturing Assembly and Testing Facility, located in the heart of Swallowfield, Reading in the UK.

For over two decades, we have been at the forefront of designing and manufacturing intelligent sensors and instrumentation for various industries. Our commitment to quality and efficiency is reflected in our ISO9000 Approval, which ensures that all our products meet the highest quality standards.

We take great pride in our in-house design and manufacturing capabilities. Our design engineers are equipped with the latest machinery, software and tools, allowing them to create innovative solutions that meet our customers' specific requirements. Our manufacturing process is entirely in-house, which means we have complete control over every aspect of production, from sourcing materials to final testing and inspection.

In-House Design and Manufacture By Keynes Controls
Keynes Controls Manufacturing Site Reading UK V2
Advanced surface mount assembly operations
Manufacturing Assembly At Keynes Controls V2

 Creating Innovative Products

We are dedicated to designing and crafting innovative products that push boundaries. By exploring cutting-edge techniques and machinery, we deliver top-quality Geotechnical sensor products. . Our patented creations are unique and versatile. At our Manufacturing Assembly and Testing Facility, we excel in providing high-quality products.

Cutting Edge Facility

Our state-of-the-art manufacturing facility features cutting-edge equipment and technology, enabling us to efficiently handle all production aspects. We continuously explore advanced techniques and machinery to deliver top-quality Geotechnical sensor products.

Trusted Results 

Our manufacturing equipment enables precise control over every production aspect, guaranteeing accuracy and reliability. Leveraging advanced technology alongside our equipment, we craft sensors that are robust, durable, and highly sensitive, ensuring precise measurements in the most demanding environments.

Instrumentation and Intelligent Sensors

Manufacturing Assembly and Testing Facility.

Intelligent Sensor Technology Designed and Manufactured in the UK.

Surface mount PCB assembly by Keynes Controls

 

Surface Mount Assembly By Keynes Controls

Surface Mount assembly is a widely utilized process that involves automated pasting and soldering of components onto circuit boards. At Keynes Controls, our advanced machines excel in placing components on both sides of a board.

Our machines are tailored for assembling smaller, lighter, and more potent boards, perfect for our sensors that cater to diverse geographic needs.

This sophisticated process enables achieving a higher density of component mounting, allowing numerous components on a compact board.

By leveraging this method, we can craft products with increasingly smaller dimensions, meeting intricate assembly requirements. Moreover, it offers precise control over trace widths, reducing mechanical heat and noise, thereby enhancing product quality and performance.

Keynes Controls

Here is a selection of our sensor boards:

Surface Mount assembly Boards by Keynes Controls
Our machines are tailored for assembling smaller, lighter, and more potent boards.
Customised DSP Processor Card
Reduction Oxidation potential sensor interface manufactured by Keynes Controls
Surface Mount assembly Board by Keynes Controls v3

The complete Custom Data Acquisition and Test System have been designed and manufactured by Keynes Controls Ltd.

The systems consisted of 16 bit high speed and 24 bit High Resolution analogue input and output cards and associated digital interfaces. The measurement systems are fully synchronised between the measurements on a single instrument to other systems on a network. The DSP Processor cards monitor the network operations and correct for any time delays. The analogue input cards take utilise advanced digital signal processing operations to ensure that the phase and magnitude effects of the filtering is identical on the inputs.

Keynes Controls developed all the digital signal analysis and low level Windows and LINUX applications software.

Miniaturised Sensor PCB assembly for hydrocarbon boiler sensor
16 Bit Simultaneously sampling data acquisition card
4 Channel - Current 0-30 mA and 0-10 V Analogue Output
Backplane for DSP Data Acquisition System

Boards Created By Keynes Controls In Their Manufacturing Assembly and Testing Facility In Reading, UK

Incredible Numbers

Customised Interfaces

Keynes Controls can design, get CE Approvals, Manufacture, Digital Signal Processing, Integrated microprocessor solutions. Bluetooth - Wi-Fi Intelligent Devices

 

IS Products

Keynes Controls can design and supply Intrinsically safe specialist sensors for a wide range applications.

Geotechnical

Keynes Controls have supplied many different types of geotechnical sensors and intelligent Signal Conditioning interfaces.

 

Our Reach

Regardless of your company's location, we can custom design, manufacture, and ship products directly to you. Our worldwide clientele receives top-quality products promptly, guaranteeing excellence with each delivery.

Why our work is so important!

Calibration 

Keynes Controls has the Manufacturing Assembly and Testing Facility to calibrate the sensors that is designed and manufactured at our facility in the UK. The calibrations can be electrical, chemical and physical. We have a range of equipment in house that can be used to undertake a wide range of operations.

Multi-parameter In-house Calibration

Multi-parameter calibration operations such as those used on the Keynes Controls manufactured pressure sensors enable both temperature and pressure levels to be used simultaneously to create a sensor that is corrected for temperature effects over a specified pressure range.  A Keynes Controls sensor can then be used in many varying environmental conditions to give a true and repeatable measurement.

Automatic Test Systems

Keynes Controls designs and uses automatic test systems in the manufacture of its product ranges. The automatic test systems are used to evaluate the integrity of the hardware and features in the embedded software and make the identification in errors are discovered and rectified as speedily as possible.

The company have a high record of reliability in the operations of its sensors and systems.

Sensor Design and Solutions

Keynes Controls designs, manufactures, tests and supplies a range of sensors and interfaces for a wide range of different industries. The sensor ranges are predominately used in the construction, power and water industries.

Integrated Solutions

Keynes Controls have considerable experience in the design of embedded software and have a considerable library of proven applications code that can be integrated in products. The software library enables sensors with integrated Bluetooth and Wi-Fi interfaces as well as the more standard communications to be created, manufactured and supplied.

The company can steer products through the external regulatory bodies such as those used in CE testing were required.

Advanced Developments

Keynes Controls has developed and manufactures sensors

Unfortunately, water pollution is a growing issue that affects not only the environment but also human health. This is where our intelligent instruments and water sensors come into play.

Keynes Controls has a range of Intelligent Sensor Interfaces and Geotechnical Instrumentation and solutions that can be custom built for your unique needs. We design and create sensors that can detect and measure various parameters in water, such as temperature, pH, dissolved oxygen, and turbidity. They are used to monitor water quality and detect pollutants before they cause harm.

One of the most critical applications of water sensors is in detecting and monitoring water pollution. With the increasing use of chemicals and other pollutants in industrial and agricultural activities, water sources are becoming increasingly contaminated. Water sensors provide a quick and accurate way of detecting pollutants, allowing for prompt action to be taken to mitigate their effects.

In addition to detecting pollution, water sensors are also used to monitor the quality of drinking water. Drinking water sensors can detect harmful contaminants such as lead, arsenic, and hydrocarbons, ensuring that the water is safe for consumption.

Water sensors are also important in monitoring the quality of seawater. With the increase in ocean acidification due to climate change, it is becoming more important than ever to monitor the pH and other parameters in seawater. Water pollution sensors can detect changes in seawater quality, allowing for prompt action to be taken to protect marine ecosystems.

Our sensors play a critical role in ensuring water quality and protecting the environment and human health. From detecting pollution to monitoring drinking water quality, salt water quality, and using cutting-edge technology like wireless and intelligent sensors, the importance of water sensors cannot be overstated. By investing in water sensing technology, we can take proactive steps to protect our most precious resource, water.

 

Surface Mount Assembly and automatic testing
Keynes Controls Sensor Calibration
Multi-variable Calibration Service available.
Manufacturing Assembly At Keynes Controls
For over two decades, we have been at the forefront of designing and manufacturing Intelligent Sensors & Instrumentation for a variety of industries.
Precision Silicon Pressure sensor elemenets
Precision Pressure Sensor Elements
VibWire-301 sensor interfaces built and ready for configuration

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